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EWAC Cold Repair Compound System

Product	Main Uses	Mix Ratio (By Weight)	Pot-life Of Mix	Hardening Time
MeCaTec Express	Ideal for emergency repairs. Typical application-Oil Lines, pump impeller & bearing areas.	4:1	5-10 Minutes	1-2 Hrs
MeCaTec 1 (P)	Resistance to atmospheric oxidation. Deposits can be machines with Tungsten Carbide-repair machine frames, cast iron housings, keyways etc.	3:1	15-20 Minutes	16 Hrs
MeCaTec 2	Excellent corrosion resistance in liquid media. Typical application-Pump Casings, Valve body etc.	1:1	20-30 Minutes	16 Hrs
MeCaTec 3 (P)	High abrasion resistance at low pressure. Anti-wear coating new parts	5:2	20-30 Minutes	16 Hrs
MeCaTec 10	Repair on rubber parts. Deposits, exhibits good protection against impact accompanied by medium corrosion & cavitation	10:1	15-20 Minutes	16 Hrs
MeCaTec 51 HT	Deposits harden in short time. Can withstand temperature upto 175 Deg. Typical applications-Cylinder heads, Hot water lines, Steam pipes etc.	5:1	5-10 Minutes	4 Hrs
CP MeCaTeC 53 BL	Low friction. Smooth surface finish. Offers combined resistance to wear and corrosion. Semi-fluid consistency for brush on application.	3.5:1	20-30 Minutes	16 Hrs

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Aluminium

Product	Process	Main Uses	Bonding temp O C	Tensile strength (PSI)
EutecRod 190	Brazing	Thin flowing lap, flange and butt joints on aluminium sheet and tubing.	570	34,000 psi
EutecTrode 2101 E dc+	ARC	Plate and castings, join, fill defects, buildup and coat.	--	34,000 psi
Ewactrode AL 2101 dc+	ARC	Special designed electrode for joining & rebuilding aluminium parts with excellent color match		35,000 psi

Cast iron

Product	Process	Main Uses	Tensile strength (PSI)
EutecTrode 27 ac/dc+	ARC	Joining and sealing of oil soaked cast iron not requiring machinable weld metal	--
CPCI 026 ac/dc-	ARC	Welding repair of foundry defects, also rectification of machining errors & buildup of worn out cast iron parts	60,000
Xyron 223 ac/dc+	ARC	For heavy sections, maximum crack, resistance, machinable	57,000
Xyron 224 ac/dc-	ARC	Thin sections, minimum dilution, outstanding machinability	50,000
Xuper Xyron 242 ac/dc-	ARC	Minimum dilution grey cast iron, greater ease of application	50,000
Xuper 2240 ac/dc-	ARC	Penetrates contaminated cast iron surfaces, nodular deposits, machinable	58,000
Xuper 22*33N ac/dc+	ARC	An innovative core wire design electrode for machinable welding of cast iron with maximum strength and crack resistance	72,000
Ewactrode CI 27 ac/dc+	ARC	Special designed non machinable cast iron electrode with strong arc force & clean action on contaminated cast irons
Wunder 2240 ac/dc-	ARC	An advanced electrode for high strength joining & rebuilding of nodular & alloyed cast iron	59000
Wunder 2233 ac/dc+	ARC	An unique core wire designed electrode giving excellent ductility, machinability & highest strength for wide range of cast iron & cast iron to steel welding	75000

Copper & Its Alloys

Product	Process	Main Uses	Bonding temp O C	Tensile strength (PSI)
EutecRod 1805	Brazing	Low melting silver type for copper and copper alloys, self-fluxing for copper-to-copper joining	650	50,000
EutecRod 1801	Brazing	Ferrous and non-ferrous metals, dissimilar combinations / thicknesses, carbide tipping	600	90,000
EutecTrode 300 dc+	ARC	Copper cladding of ferrous materials & for joining copper to steels.		8 – 14 Kg/mm2
XHD 2800 ac/dc+	ARC	Versatile product for steel, cast iron, bronze etc. in joining and overlaying		50,000
Xuper BronzoTrode 079 dc+	ARC	Wide usability for steel, cast iron, bronze etc. in joining & overlay applications.		50,000
RHEA CUB 100	Brazing	A special brazing alloy for self-fluxing copper to copper joints
RHEA CUB 200	Brazing	A special brazing alloy for self-fluxing copper to copper joints
Ewactrode CU 300 dc+	ARC	An ideal electrode for joining of all grades of copper providing color match & thermal conductivity
EXD 2800 ac/dc-	ARC	An advanced electrode for welding of bronze, brass, carbon steel & cast iron		52000

Surfacing Alloys

Product	Process	Main Uses	Hardness	Tensile strength (PSI)
EutecTrode 2 ac/dc+	ARC	Wear protective coating on steels for high abrasion and mild impact resistance	55-61 HRc
EutecTrode 2B ac/dc+	ARC	Machinable build-up. Resists severe impact. High compressive strength	25-35 HRc
ToolTectice 6HSS ac/dc+	ARC	High speed steel coatings on mild or alloy steel cutting edges. Heat treatable	57-63 HRc
CP HFD 010	ARC	Joining & build-up of all drop forging tools, excellent compatibility with Die Block steels	35-45 HRc
CPSM 022	ARC	Suitable for overlay of industrial machinery components fabricated from low carbon steels, low alloy steels. Ideal for re-conditioning Sugar Mill Rollers		82,500
CPBF 024 ac/dc+	ARC	For multi-layer overlay on all types plain carbon steels & ferrite/martensitic low & medium alloy steels	-At 300 C 48-52 HRc -At 4000 C 42 HRc
DieTec D35 dc+	ARC	Ideal for metal to metal wear, high impact resistance & superior deformation resistance	As welded 35-45 HRc after tempering 35-42 HRc
Auto Tec CI 45 dc+	ARC	A new generation electrode suitable for wear protection of Cr-Mo alloyed cast iron dies. Tough weld deposit for adhesive wear	42-48 HRc
AutoTec ST 46 dc+/-	ARC	A new generation electrode suitable for wear protection of trimming & flanging dies in automotive industries	54-58 HRc
EWAC TE 81 ac/dc+	ARC	Surfacing with minimum heat input & low dilution. High deposition rate & metal recovery	60-65 HRc
CPET 071 ac/dc+	ARC	Tubular flux cored electrode for low cost abrasive wear protection	55-62 HRc
EWAC TE 101 ac/dc+	ARC	Tubular electrode with high temperature tribological properties.	- 65-70 HRc (on MS) - 58-63 HRc (on SS 304)
CPET 072 ac/dc+	ARC	Specially designed tubular electrode with Fe-Cr-C Alloy matrix, weld deposit offers ultimate abrasive resistance combined with light impact	60-65 HRc
PyroCarb 077 ac/dc-	ARC	Refractory Carbides of Cr, Mo, Nb, W, V in FE-Cr-C matrix .Ideal wear protection for abrsion & erosion at elevated temperatures	60-68 HRc
VanCarb 078 ac/dc-	ARC	Advanced wear facing electrode designed for severe abrasion applications under pressure and moderate impact	60-65 HRc
SuperGrip 88 ac/dc+	ARC	For wear protection of Sugarcane crusher roller teeth in "insitu" & with "juice on"	50-60 HRc
SuperFuse 123	ARC /GAS	Paint on paste formulated by suspending Chrome Boride particles in aqueous base for easy application. Ideal for abrasion & erosion resistance	68-72 HRc
Xuper 185 XFC	Brazing	Flux coated brazing alloy for built up & overlay application on all ferrous and non-ferrous alloys	95 HRb
EutecTrode 400ac/dc+	ARC	Build-up and joining manganese steels. For severe impact, shock, hammering	-As deposited 25-30 HRc -Work hardened 35-55 HRc
XHD 646 ac/dc+	ARC	Anti-wear TeroCote protection, joining, cladding	- As deposited 80-90 HRb -Work hardened 28-32 HRc
EutecTrode 700 ac/dc-	ARC	Abrasion resistant coating of steels, withstands severest wear	60-68 HRc
Xuper TurboTec 5300 ac/dc+	ARC	ProTECtive coating, repair and joining applications on 13% Cr Steels	34-38 HRc	1,47,000
ChromCarb N*6006 ac/dc+	ARC	Resists abrasion accompanied by mild impact. Excellent compressive strength	55-61 HRc
EutecTrode 6450 ac/dc+	ARC	Fastest work hardenable alloy with superior anti-impact property coupled with pressure and abrasion	- As deposited 15-25 HRc -Work hardened 35-45 HRc
TriboTuf 6517 ac/dc+	ARC	Uniqu titanium carbide alloy system for wear-facing against severe impact & abrasion	52-60 HRc
XHD AbraTec N*6710 ac/dc-	ARC	Anti-wear coating on carbon steels, austentic manganese steels and irons, excellent resistance to abrasion	62 - 68 HRc
XHD AbraTec N* 6715 ac/dc-	ARC	Protection of carbon steel and austenitic manganese steels for application encountering abrasion and erosion at elevated temperature	62-68 HRc
EutecTrode 6800 ac/dc+	ARC	High alloy electrode for joining and overlaying of nickel based alloys		1,00,000
Xuper Dril-Tec 8800	Brazing	Super hard particles in matrix provide outstanding abrasion resistance/cutting action	Matrix: 200 BHN Carbide: 1200 HV (min)
EutecDur N 9060 ac/dc+	ARC	Cobalt-based alloy for hard overlays with resistance to wear by corrosion, galling, impact, abrasion at elevated temperatures	35-45 HRc
EutecDur 9080 ac/dc+	ARC	High resistance to impact friction, abrasion and erosion. Superior elevated temperature properties	25-35 HRc
EutecDur N 9120 ac/dc+	ARC	A high cobalt-based alloy for hard overlays with resistance to wear by impact and abrasion at elevated temperature	40-50 HRc
NanoCarb 110 ac/dc+	ARC	Scientifically engineered electrode based on Nano technology, that exhibits extraordinary wear resistance given at elevated temperature	67-71 HRc
EWAC COB 6 ac/dc+	ARC	Cobalt based surfacing alloy for hot abrasion & corrosion resistance	35-45 HRc
EWAC COB 21 ac/dc+	ARC	Work hardening cobalt based surfacing alloy with hot impact resistance & edge retention properties.	- 28-35 HRc (As welded) - 45-50 HRc (work hardened)
EWAC Ditool H6 ac/dc+	ARC	New generation electrode for surfacing and build-up of dies & tools	- as welded 38-45 HRc - 480 OC for 3hours 56-61 HRc - 520 OC for 3hours 57-63 HRc - 560 OC for 3hours 58-64 HRc
Ewactrode BU 2 ac/dc+	ARC	An unique machinable electrode with anti-spalling weld deposit providing excellent cushioning, impact resistance & frictional wear	28 - 35 HRC
Wunder 185 WFC	Brazing	An unique flux coated brazing alloy for coating & build up on ferrous & non ferrous metals having excellent frictional & corrosion resistance	95 HRC	87,000
Ewactrode BU 400 ac/dc+	ARC	An advanced electrode having excellent impact resistance & work hardening property	As deposited 28-32 HRC Work Hardened 37-45 HRC
EXD 646 ac/dc+	ARC	An unique designed electrode for impact wear protection & crack free joining of similar & dissimilar steels	As deposited 80 - 95 HRB Work Hardened 28 - 35 HRC	90,000
Ewactrode HF 700 ac/dc-	ARC	An advanced all position electrode for superior resistance to abrasion	58 - 70 HRC
Chromslide 6006 ac/dc+	ARC	A versatile electrode for applications subjected to multiple wear like abrasion, erosion, corrosion combined with impact	54 - 62 HRC
EXD ABR 6710 ac/dc-	ARC	An unique electrode for excellent abrasion resistance providing high single layer hardness and high depostion rate	62 - 69 HRC
EXD ABR 6715 ac/dc-	ARC	An unique elctrode having outstanding resitance to high stress abrasion even at elevated working temperature	62 -69 HRC

Metal Preparation

Product	Process	Main Uses	Typical Application
Eutec-ChamferTrode ac/dc+	ARC	Gouge cast iron and other metals	Remove old welds and rivets
CutTrode ac/dc-	ARC	Cut, pierce, clean all metals	Remove flash and risers. Cutting S.S. & C.I.

Stainless Steel

Product	Process	Main Uses	Bonding temp O C	Tensile strength (PSI)
EutecRod 157	Soldering	Stainless steels, steels, copper. Non-toxic, free of cadmium, lead, zinc and antimony; corrosion resistant	225	15,000
Eutec-StrainTrode B-L ac/dc+	ARC	Extra low carbon content-18/8 & 18/9 stainless steel types-high corrosion & resistance to heat, impact & scaling		80,000
Eutec-StrainTrode D ac/dc+	ARC	Welding on all stainless steels of unknown analysis. Ideal for high temperature application		95,000
Eutec-StrainTrode A-MO-L ac/dc+	ARC	Extra low carbon content with molybdenum-Ideal for acid pitting applications-exceptional corrosion resistance		85,000
CPFT 023 ac/dc+	ARC	Nil ferrite electrode ideal for repair of SS Urea processing equipment & highly corrosive media		80,000
Terra HT 96 ac/dc+	ARC	Special purpose SS electrode for joining a wide variety of SS and MS base materials for high temperature oxidation and heat resistance applications		90,000
Eunitrode D ac/dc+	ARC	An ideal electrode for joining of wide range of stainless steel & stainless steel to mild steel subjected to elevated temperature		97,500

Steel

Product	Process	Main Uses	Bonding temp O C	Tensile strength (PSI)
Eutec–Tinweld 1	Soldering	Paint-on solder paste with flux for all metals, except aluminium and, magnesium	190	7,000
Xuper 16 XFC	Brazing	Super wettability and bonding on the base materials. Excellent capillary actions. Durable elastic flux coating	875	1,00,000
Xuper 145 XFC	Brazing	Brazing alloy for all types of steels, stainless steel, Copper alloys, cast iron & galvanised sheets	850	65,000
EutecRod 1601	Brazing	Tool tipping. Also for steels, stainless steel. Thin flowing, high strength	660	60,000
Hand-O-Matic ac/dc-	ARC	Low carbon steel sheets, forms, plates, tanks. All position		72,000
CPEM 021 ac/dc+	ARC	Welding of similar & dissimilar combinations of low-medium carbon steels, low alloy steels, manganese steels. Ideal for construction & mining equipment repair		84,000
Xuper 660 NH ac/dc+	ARC	Medium carbon, low alloy, sulphur bearing, free machining steels. Low hydrogen type		81,000
EutecTrode 670 ac/dc+	ARC	All steels and stainless steels of unknown type's dissimilar thicknesses. Heat & corrosion resistant		97,000
EutecTrode 680 ac/dc+	ARC	Super strength non-cracking alloy for dissimilar alloy steel joining, tool steels etc.		1,20,000
Xuper 680 S ac/dc+	ARC	Ultimate strength and weldability. All steels, dies, tool, spring steel-available in 1.6mm range		1,20,000
Xuper 680 CGS ac/dc+	ARC	Ultimate strength and weldability. All steels, dies, tool, spring Steel		1,20,000
XHD 2222 ac/dc+	ARC	Excellent resistance to oxidation, corrosion and thermal shock, extraordinary weldability without electrode overheating		90,000
Xuper Nucleo Tec 2222 ac/dc+	ARC	Exclusive alloy for critical repair and maintenance welding of steels and nickel alloys. Used for crack free joining and repairing of dissimilar ferrous metal combinations including stainless steel.		90,000
CP HFD 011 ac/dc+	ARC	Welding of cast steels, fabrication of micro alloyed & H.S.L.A steels. Especially suited for repair of forging equipment like column, sow blocks etc.		96,000
Wunder 660 ZH ac/dc+	ARC	Moisture resistant electrode to weld low alloy & cast steels		82,500
Ewactrode ST 680 ac/dc+	ARC	An advanced electrode for high strength joining of unknown steel, dissimilar steel & high carbon steel		1,22,000
Wunder 680 ac/dc+	ARC	An unique electrode for high strength joining unknown & dissimilar steel with excellent crack resistivity		1,22,000
EXD D2D2 ac/dc+	ARC	An advanced electrode for joining, build up of dissimilar steels, heavy sections & components subjected to thermal shock		92,000

EWAC Alloys Limited

EWAC Cold Repair Compound System

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